A Complete, Low-cost Unit for Manure Fertilizer Production

Description of small organic fertilizer production line

It is the development of Agricultural Machinery Research Institute of the latest high-tech products. And it won the national utility model patent. It is used for granulation of various organic after fermentation of organic, break through the conventional granulating granulation process, raw materials are don’t need to be dried, powder ingredients can produce cylindrical particles, therefore, it can save a lot of energy.


Introduction of organic fertilizer production line

This mini organic fertilizer production line is mainly designed for farming manure, crop straw, sugar and wine residues, paper mill sludge waste residues, urban organic waste and other organic materials.

The standard process of organic fertilizer production line:  Fermentation — Crushing — Mixing — Granulating — Drying — Cooling — Screening — Packing

Organic_fertilizer_production_line_副本

Oragnic Fertilizer Plant Raw material:

1. Agricultural waste: straw, dregs of beans, cotton dregs, rice bran,etc.

2. Animal manure: mixture of poultry litter (PL) and animal waste(AW),such as,

Slaughterhouse Waste,Fish Market,Urine and dung of cattle,Pigs,Sheep,Chicken,

Ducks, Geese,Goat.etc.
3.Industrial waste: wine lees, vinegar residue, manioc waste, sugar scum, furfural residue etc.

4. Home scrap: food waste, bones, the roots and leaves of vegetables, etc.

5. Sludge: the sludge of the river, the sewer, etc.

See more information about organic fertilizer production at:
a. Commercial Organic Fertilizer Production Line Beginning and Construction
b. Commercial Organic Fertilizer Composting and Granulating
c. Medium-scale to Large-scale Organic Fertilizer Production Line for Sale

What are Difference Between Organic Fertilizer and Chemical Fertilizer?

Organic fertilizer refers to a variety of animal waste (including animal feces; animal processing waste) and plant residues (cake fertilizer; crop stalks; leaves; dead branches; peat, etc.). Using physical, chemical, biological technology or three (including but not limited to heaping; high temperature; anaerobic, etc.) to eliminate the harmful substances (pathogens, pests and diseases, weed seeds, etc.) and achieve harmless standards.
compost in hands
Organic fertilizer technical index
*Organic matter mass fraction (based on drying basis): ≥45

*Total nutrient (nitrogen + phosphorus pentoxide + potassium oxide) mass fraction (based on drying basis) ≥5.0

*Moisture content (fresh sample) of the mass fraction ≤ 30

*pH: 5.5-8.5

A lot of growers to give us a message to ask which is better for organic fertilizer and chemical fertilizer? In fact, organic fertilizer is more suitable for use in crops. Why? Please look the analysis on the following.

Fertilizers from Rotary Drum Granulator
Organic fertilizer PK
chemical fertilizer

(1) Organic fertilizer contains a lot of organic matter, with significant soil fertility effect; chemical fertilizers can only provide crop inorganic nutrients, long-term application will cause adverse effects on the soil.

(2) Organic fertilizer contains a variety of nutrients, including a comprehensive balance of nutrients; chemical fertilizer contained in a single nutrient. Long-term use of soil and food easily leads to nutrient imbalance.

(3) Organic fertilizer contains low nutrient content, so it needs a large amount of applications; and chemical fertilizer contains high nutrient content, so the application is a little less.

(4) Fertilizer effect of organic fertilizer is long; fertilizer effect of chemical fertilizer is short, easily lead to nutrient loss, pollution of the environment.

(5) Organic fertilizer is from natural resource, without any chemical synthesis of substances. Long-term application can improve the quality of agricultural products; chemical fertilizers is a pure chemical synthesis of substances. Improper application can reduce the quality of agricultural products.

(6) In the production and process of organic fertilizer making, as long as the full maturity of treatment, it can improve crop drought after the application of organic fertilizer.What’s more, it helps disease resistance, insect resistance, and reduces the use of pesticides; Long-term use of chemical fertilizers often requires a large number of chemical pesticides to maintain crop growth, likely to cause harmful substances in food.

(7) Organic fertilizers contain a large number of beneficial microorganisms, which can promote the process of biotransformation in soil. It is beneficial to the improvement of soil fertility. Long-term application of chemical fertilizers can inhibit the activities of soil microbes, resulting in the decrease of soil self-regulation ability.

Obviously, organic fertilizer wins. Organic fertilizer has much more advantages than chemical fertilizer. When we make organic fertilizer, we should adopt right method.

Related reading about organic fertilizer production:
1. Commercial Organic Fertilizer Composting and Granulation
2. Organic Fertilizer Production Line Beginning and Construction
3. Mini Organic Fertilizer Production Line

How to Make Organic Fertilizer Pellets?

As we all know, there is a long history for making organic fertilizer. From using animal manure directly to making organic fertilizer compost, it develops to make organic fertilizer pellets or granules. However, what is the whole organic fertilizer production process? Generally speaking, it can be divided into two main steps, composting and granulation.

◇ Organic materials fermentation and decomposition

compost turner
hydraulic compost turner machine working

It usually adopts aerobic fermentation as the core of compact treatment in commercial organic fertilizer industrial production. The process consists of solid-liquid separation, material pre-treatment, fermentation, turning and decomposition. Studies have shown that the essence of the fermentation process is microbial decomposition of organic matter, wherein the amount of gas, temperature, humidity, and C/N are the main fermentation parameters, so the key technology of the regulation is to create a suitable environment for the aerobic microorganisms. In the retting process, heap mild pH value rising leads to nitrogen volatilization losses. Reducing nitrogen loss and preventing excessive organic matter decomposition of organic fertilizer are the keys to improve the organic fertilizer quality. The above problems can be solved by improving material pre-treatment, adjusting C/N, moisture, pH, and controlling temperature and fermentation time.
◇ Fermented organic material granulation
Fermented organic materials are characterized by coarse texture, poor adhesion and

disc fertilizer granulator_副本
pan fertilizer granulator production line

granulating difficulty. It has been bottleneck in organic fertilizer production for a long time. Organic fertilizer granulation can be in extrusion granulator organic production line and disc granulation organic fertilizer production line. Recently, organic fertilizer production can be processing in new type fertilizer granulator production line and pan fertilizer granulator production line.

Related information:
1. Proposal on Beginning a New Organic Fertilizer Production Line
2. Mini Organic Fertilizer Production Line Designed by Fan Way
3. Different Kinds of Fertilizer Granulator Machine for Organic Fertilizer Making

How to Make Humic Acid Fertilizer?

Humic Acid Fertilizer”.  Humic Acid Fertilizer containing Humic substances is the major constituents of Soil, Coal, Peat, Lakes, Ocean water etc. Humic Acid Fertilizer is produced by Bio degradation of dead organic matter over time. Humic Acid Fertilizer manufactured contains a complex mixture of many Carboxyl and Phenolate group acids. Fulvic acid fertilizer are Humic Acid Fertilizer having lower molecular weight and higher Oxygen content than most other Humic Acid Fertilizer. You can use organic fertilizer making machine to produce humic acid fertilizer.

Humic Acid Fertilizer is made with Naturally available Potassium Humate which is 100 % water-soluble. Humic Acid Fertilizer is used to supplement marginal soil with low organic matter and salt problems. Humic Acid Fertilizer also helps in releasing unavailable micro nutrients presents in the soil which in turn increases water holding capacity of the soil. Besides Humic Acid Fertilizer is an excellent addition to any compost or fertilizer. Click here to learn more about

Humic Acid Fertilizer – Nutritional facts:

  • Humic acid > 40%  (What is Humic Acid ?)
  • Fulvic acid > 5%  (What is Fulvic Acids?)
  • Nitrogen (N) + Phosphorus (P2O5) + Potasium (K2O) > 2.5%
  • Calcium(Ca) + Magnesium(Mg) + Zinc(Zn) > 1.5%
  • Aluminium(AI) + Boron(B) + Cobalt(Co) < 500 ppm
  • Sulphur (S) + Iron (Fe) + Sodium(Na) > 1.5%
  • Iodine(I) + Manganese(Mn): 500 – 800 ppm
  • Cytokinins + Alginic Acid + Mannitol + Gibberellins  > 0.5 %|
     

     

     

     

     

     

    “humic acid fertilizer”的图片搜索结果
    Humic acid is a hot topic in composting. It is a natural component of soil, mulch, peat and other earthy products. Humic acid is a by-product of microbes created during the decomposition of organic matter.

     

     

     

    What Does Humic Acid Do?                                                                                     

    Humic acid holds moisture in, and keeps soil wetter for longer. It also helps plants absorb vital nutrients.

    Do You Need to Add Humic Acid to Your Compost?                                                                 

    There are some companies that produce humic acid as an additive for compost and compost tea. Compost by itself creates humic acid. Unless your soil is sterile, the humic acid produced naturally by composting is all you need.     

    Should You Put Humic Acid in You Compost Tea?                                                                

    Commercially produced humic acid can be a useful additive in compost tea. It is a food substrate and food source for microorganisms. Plants being given compost tea with humic acid added to it will benefit from its ability to aid in water retention and nutrient uptake. Humic acid can also increase the fungal content of your tea.
    Related reading:
    1. Compost Turner Machine for Humic Acid Fertilizer Making
    2. Commercial Organic Fertilizer Composting and Granulation

How to Choose Organic Fertilizer Production Line for Organic Business Beginners?

To invest small scale organic fertilizer plant, you can start with mini organic fertilizer production line-700 kg/h. This mini plant produces organic based fertilizer in continuous process.

Fan Way Fertilizer Machinery provides fertilizer production installation guide, organic fertilizer production process and technology for you. For fertilizer investors or farmers, if you have little information about organic fertilizer production and have no mush source of customers, you can begin organic fertilizer production from small scale. Therefore, mini organic fertilizer production line is the best choice. The fertilizer production capacity ranges from 500 kg/h to 1 t/h.

Oragnic Fertilizer Plant Raw material:
1. Agricultural waste: straw, dregs of beans, cotton dregs, rice bran,etc.
2. Animal manure: mixture of poultry litter (PL) and animal waste(AW),such as, Slaughterhouse Waste,Fish Market,Urine and dung of cattle,Pigs,Sheep,Chicken, Ducks, Geese,Goat.etc.
3.Industrial waste: wine lees, vinegar residue, manioc waste, sugar scum, furfural residue etc.
4. Home scrap: food waste, bones, the roots and leaves of vegetables, etc.
5. Sludge: the sludge of the river, the sewer, etc.

Organic_fertilizer_production_line_副本
mini organic fertilizer production line


The Produciton Steps In Organic Fertilizer Production Line

1.Ferment your raw material(if you granulate organic fertilizer pellet)

2.Use the crushing machine to crush the material into small pieces.

3.Use the mixing machine to mix the material together on average.

4.The disc granulator or the drum granulator can make the material into granules.

5.Then the irregular granules will be screened through the screening machine.

6.The drying and cooling machine will dry the and cool the granules.

7.And then be packaged in bags by the packing machine.

mini_organic_fertilizer_production_line

 

 

Organic Fertilizer Production Line for 1000 Cows

Fan Way Fertilizer Machinery will provide detailed information for you to explain cow dung organic fertilizer produced by 1000 cows needs for which type organic fertilizer production line. First of all, we must understand the dairy cow dung production capacity per cow. Under normal circumstances, a cow produces 20 kilograms of cow dung per day, about 6 tons a year. 1000 cows, then, has an annual output of more than 6,000 tons of manure. According to the production capacity, it needs an organic fertilizer production line for 3000-5000 tons per year. Certainly, you can choose mini organic fertilizer production line for your cow dung organic fertilizer production.  Its production capacity is about 700kg/h to 1 t/h. Organic fertilizer production line such as organic fertilizer granulators, organic fertilizer dryers, drum sieves, belt conveyors, horizontal mixers, semi-wet material crusher, rotary drum crusher, rotary drum cooler, automatic packaging machine.

Let us look at the specific organic fertilizer equipment and cow dung organic fertilizer production process:
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  1. Collect cow dung, and add hay and rotten silage to make composting. In the fermentation process, use the organic fertilizer compost windrow turner for cow dung full fermentation. Only timely and evenly to push to do this, it will ferment greatly. Excessively dry and humid will affect the quality of the fermentation.
  2. Mixing ingredients.

The ingredients are composted, and inorganic materials such as N, P, K and other raw materials are added and crushed, matched and mixed according to a certain proportion by material crusher and horizontal mixer.

  1. Granulation. Organic_fertilizer_production_line_副本
    The material is granulated using new type organic fertilizer granulator, which can reach to 90% granulation rate.
  2. Screening recovery system

The granules produced from the granulation system have a certain difference in particle size and need to be sieved. Selection of rotary drum screener requires small vibration, low noise, screen for convenience, and equipped with screen surface cleaning device.

It is recommended to provide automatic return system. Unqualified large or small particles , after the belt hoist transport out, rinse after crushing to the particle machine to continue granulation, helps to improve the continuous operation of the production line capacity.
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  1. Organic fertilizer drying. The sieved particles needs to further remove the water so as to meet the organic fertilizer moisture content of the labeling requirements.
  2. Cooling. The pellet material is cooled with a rotary drum fertilizer cooler to help keep the particles stored.
  3.  Packaging. After cooling the particulate material, through the bucket elevator to the finished product warehouse. The granular material is quantitatively weighed and packaged by an automatic packing machine.

    See more information about cow dung organic fertilizer production at
    1. Proposal on Beginning an Organic Fertilizer Production Line
    2. Cow Dung Commercial Organic fertilizer Composting and Granulation

    Welcome to visit our official website: http://fertilizer-machinery.com

How to Open an Organic Fertilizer Factory?

When we refer to organic fertilizer production or organic fertilizer making, it seems that there are many factors we need to take into consideration.
1. How to choose organic fertilizer plant location?
2. What organic fertilizer granules should we produce? Ball shape or cylinder shape?
3. What raw materials can we use?
4. What is the whole organic fertilizer production process?  What organic fertilizer making machine can we choose?
5. What is the marketing strategy?
Let us make an analysis on it one by one.

a. Organic fertilizer plant location
Generally speaking, we can choose areas that is near to raw materials. For example, if we choose chicken manure as our raw materials for organic fertilizer production, we can open our organic fertilizer factory at open areas where is near to chicken farm. As we all know, animal manure(chicken manure, pig manure, cow dung, horse manure, rabbit manure) has some odor, so  we cannot choose the location that is near to living areas. On the other hand, long-time and  long-distance transportation may have negative effect on raw materials freshness.

30,000 tons per year flat die fertilizer granulating line
organic fertilizer production line

b. Organic fertilizer granules size and shape
Yes, organic fertilizer granules size and shape will directly influence organic fertilizer making machine purchasing. There are several organic fertilizer granulator machines can be chosen. New type organic fertilizer granulator machine and disc fertilizer granualtor can produce ball shape granules. And extrusion granulator can produce cylinder and oval shape organic fertilizer granules. Therefore, you can make sure which organic fertilizer granules are mostly used in your areas.
how-to-use-chicken-manure.WidePromo
c. Organic fertilizer raw materials choosing
What we used mostly is animal manure, like chicken manure, pig manure, cow dung, rabbit manure, horse manure, etc. And we can use filter mud, vinasse, sludge, plant strem, food waste, olive leaves, wheat straw, etc. We can say that there are many raw materials we can use for our organic fertilizer production. In addition, the raw materials are cheap, so we can reduce our raw materials cost.

d. Organic fertilizer production process

Organic_fertilizer_production_line_副本
mini organic fertilizer production line

Self-propelled Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → Disc Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished products transporting)

e. Organic fertilizer marketing strategy
Organic fertilizer market analysis 
You can make an analysis on organic fertilizer consumption, production, export and import. Make a concrete study of the data in recent years. Have in-depth understanding of organic fertilizer market development at home and abroad. Make clear of future development trend of local organic fertilizer market. And then find out the most popular organic fertilizer. Which type will be the next best-selling organic fertilizer. Fan Way Fertilizer Machinery has made some detailed analysis on organic fertilizer market, such as Organic Fertilizer Market Analysis in Indonesia

Setting sale target of organic fertilizer
When you make clear of frequency of organic fertilizer utility, you can set specific objectives in every sale stage. Routinely record sales performance and adjust sale strategy in time. According to sales performance and tendency, revise production plans. In other words, production is consistent with sale, avoiding oversupply or supply behind demand.