Organic Fertilizer Production Line for 1000 Cows

Fan Way Fertilizer Machinery will provide detailed information for you to explain cow dung organic fertilizer produced by 1000 cows needs for which type organic fertilizer production line. First of all, we must understand the dairy cow dung production capacity per cow. Under normal circumstances, a cow produces 20 kilograms of cow dung per day, about 6 tons a year. 1000 cows, then, has an annual output of more than 6,000 tons of manure. According to the production capacity, it needs an organic fertilizer production line for 3000-5000 tons per year. Certainly, you can choose mini organic fertilizer production line for your cow dung organic fertilizer production.  Its production capacity is about 700kg/h to 1 t/h. Organic fertilizer production line such as organic fertilizer granulators, organic fertilizer dryers, drum sieves, belt conveyors, horizontal mixers, semi-wet material crusher, rotary drum crusher, rotary drum cooler, automatic packaging machine.

Let us look at the specific organic fertilizer equipment and cow dung organic fertilizer production process:
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  1. Collect cow dung, and add hay and rotten silage to make composting. In the fermentation process, use the organic fertilizer compost windrow turner for cow dung full fermentation. Only timely and evenly to push to do this, it will ferment greatly. Excessively dry and humid will affect the quality of the fermentation.
  2. Mixing ingredients.

The ingredients are composted, and inorganic materials such as N, P, K and other raw materials are added and crushed, matched and mixed according to a certain proportion by material crusher and horizontal mixer.

  1. Granulation. Organic_fertilizer_production_line_副本
    The material is granulated using new type organic fertilizer granulator, which can reach to 90% granulation rate.
  2. Screening recovery system

The granules produced from the granulation system have a certain difference in particle size and need to be sieved. Selection of rotary drum screener requires small vibration, low noise, screen for convenience, and equipped with screen surface cleaning device.

It is recommended to provide automatic return system. Unqualified large or small particles , after the belt hoist transport out, rinse after crushing to the particle machine to continue granulation, helps to improve the continuous operation of the production line capacity.
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  1. Organic fertilizer drying. The sieved particles needs to further remove the water so as to meet the organic fertilizer moisture content of the labeling requirements.
  2. Cooling. The pellet material is cooled with a rotary drum fertilizer cooler to help keep the particles stored.
  3.  Packaging. After cooling the particulate material, through the bucket elevator to the finished product warehouse. The granular material is quantitatively weighed and packaged by an automatic packing machine.

    See more information about cow dung organic fertilizer production at
    1. Proposal on Beginning an Organic Fertilizer Production Line
    2. Cow Dung Commercial Organic fertilizer Composting and Granulation

    Welcome to visit our official website: http://fertilizer-machinery.com

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How to Open an Organic Fertilizer Factory?

When we refer to organic fertilizer production or organic fertilizer making, it seems that there are many factors we need to take into consideration.
1. How to choose organic fertilizer plant location?
2. What organic fertilizer granules should we produce? Ball shape or cylinder shape?
3. What raw materials can we use?
4. What is the whole organic fertilizer production process?  What organic fertilizer making machine can we choose?
5. What is the marketing strategy?
Let us make an analysis on it one by one.

a. Organic fertilizer plant location
Generally speaking, we can choose areas that is near to raw materials. For example, if we choose chicken manure as our raw materials for organic fertilizer production, we can open our organic fertilizer factory at open areas where is near to chicken farm. As we all know, animal manure(chicken manure, pig manure, cow dung, horse manure, rabbit manure) has some odor, so  we cannot choose the location that is near to living areas. On the other hand, long-time and  long-distance transportation may have negative effect on raw materials freshness.

30,000 tons per year flat die fertilizer granulating line
organic fertilizer production line

b. Organic fertilizer granules size and shape
Yes, organic fertilizer granules size and shape will directly influence organic fertilizer making machine purchasing. There are several organic fertilizer granulator machines can be chosen. New type organic fertilizer granulator machine and disc fertilizer granualtor can produce ball shape granules. And extrusion granulator can produce cylinder and oval shape organic fertilizer granules. Therefore, you can make sure which organic fertilizer granules are mostly used in your areas.
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c. Organic fertilizer raw materials choosing
What we used mostly is animal manure, like chicken manure, pig manure, cow dung, rabbit manure, horse manure, etc. And we can use filter mud, vinasse, sludge, plant strem, food waste, olive leaves, wheat straw, etc. We can say that there are many raw materials we can use for our organic fertilizer production. In addition, the raw materials are cheap, so we can reduce our raw materials cost.

d. Organic fertilizer production process

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mini organic fertilizer production line

Self-propelled Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → Disc Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished products transporting)

e. Organic fertilizer marketing strategy
Organic fertilizer market analysis 
You can make an analysis on organic fertilizer consumption, production, export and import. Make a concrete study of the data in recent years. Have in-depth understanding of organic fertilizer market development at home and abroad. Make clear of future development trend of local organic fertilizer market. And then find out the most popular organic fertilizer. Which type will be the next best-selling organic fertilizer. Fan Way Fertilizer Machinery has made some detailed analysis on organic fertilizer market, such as Organic Fertilizer Market Analysis in Indonesia

Setting sale target of organic fertilizer
When you make clear of frequency of organic fertilizer utility, you can set specific objectives in every sale stage. Routinely record sales performance and adjust sale strategy in time. According to sales performance and tendency, revise production plans. In other words, production is consistent with sale, avoiding oversupply or supply behind demand.

How to Make Organic Fertilizer Using Chicken Manure?

When it comes to manures, there is none more desired for the vegetable garden than chicken manure. Chicken manure for vegetable garden fertilizing is excellent, but there are some things you need to know about it in order to use it correctly. Keep reading to learn more about chicken manure compost and how to use it in the garden.

Using Chicken Manure for Vegetable Garden Fertilizer

Chicken manure fertilizer is very high in nitrogen and also contains a good amount of potassium and phosphorus. The high nitrogen and balanced nutrients is the reason that chicken manure compost is the best kind of manure to use.
But the high nitrogen in the chicken manure is dangerous to plants if the manure has not been properly composted. Raw chicken manure fertilizer can burn, and even kill plants. Composting chicken manure mellows the nitrogen and makes the manure suitable for the garden.

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Composting Chicken Manure
Chicken manure composting gives the manure time to break down some of the more powerful nutrients so that they are more usable by the plants.
Composting chicken manure is simple. If you have chickens, you can use the bedding from your own chickens. If you do not own chickens, you can locate a farmer who owns chickens and they will most likely be happy to give you the used chicken bedding. The next step in chicken manure composting is to take the used bedding and put it into a compost bin. Water it thoroughly and then turn the pile every few weeks to get air into the pile. It takes about six to nine months, on average, for chicken manure compost to be done properly. The exact amount of time it takes for composting chicken manure depends on the conditions under which it is composted. If you are uncertain how well your chicken manure has been composted, you can wait up to 12 months to use your chicken manure compost. Once you have finished chicken manure composting, it is ready to use. Simply spread the chicken manure compost evenly over the garden. Work the compost into the soil with either a shovel or a tiller. Chicken manure for vegetable garden fertilizing will produce excellent soil for your vegetables to grow in. You will find that your vegetables will grow bigger and healthier as a result of using chicken manure fertilizer.

Making Chicken Manure Organic Fertilizer Granules
In order to make commercial organic fertilizer granules, you can make clear of the whole organic fertilizer production process.

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chicken manure organic fertilizer production line

Chicken Manure Organic Fertilizer Production Line
Hydraulic Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → Organic Fertilizer Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished products transporting)

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chicken manure organic fertilizer granules

Read more at Gardening Know How: Using Chicken Manure Fertilizer In Your Garden
1. 50,000 t/y Chicken Manure Organic Fertilizer Production Line
2. Chicken Manure Organic Fertilizer Composting and Granulation
3. Proposal on Organic Fertilizer Production Line Beginning