A Complete, Low-cost Unit for Manure Fertilizer Production

Description of small organic fertilizer production line

It is the development of Agricultural Machinery Research Institute of the latest high-tech products. And it won the national utility model patent. It is used for granulation of various organic after fermentation of organic, break through the conventional granulating granulation process, raw materials are don’t need to be dried, powder ingredients can produce cylindrical particles, therefore, it can save a lot of energy.


Introduction of organic fertilizer production line

This mini organic fertilizer production line is mainly designed for farming manure, crop straw, sugar and wine residues, paper mill sludge waste residues, urban organic waste and other organic materials.

The standard process of organic fertilizer production line:  Fermentation — Crushing — Mixing — Granulating — Drying — Cooling — Screening — Packing

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Oragnic Fertilizer Plant Raw material:

1. Agricultural waste: straw, dregs of beans, cotton dregs, rice bran,etc.

2. Animal manure: mixture of poultry litter (PL) and animal waste(AW),such as,

Slaughterhouse Waste,Fish Market,Urine and dung of cattle,Pigs,Sheep,Chicken,

Ducks, Geese,Goat.etc.
3.Industrial waste: wine lees, vinegar residue, manioc waste, sugar scum, furfural residue etc.

4. Home scrap: food waste, bones, the roots and leaves of vegetables, etc.

5. Sludge: the sludge of the river, the sewer, etc.

See more information about organic fertilizer production at:
a. Commercial Organic Fertilizer Production Line Beginning and Construction
b. Commercial Organic Fertilizer Composting and Granulating
c. Medium-scale to Large-scale Organic Fertilizer Production Line for Sale

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Organic Fertilizer Production Line for 1000 Cows

Fan Way Fertilizer Machinery will provide detailed information for you to explain cow dung organic fertilizer produced by 1000 cows needs for which type organic fertilizer production line. First of all, we must understand the dairy cow dung production capacity per cow. Under normal circumstances, a cow produces 20 kilograms of cow dung per day, about 6 tons a year. 1000 cows, then, has an annual output of more than 6,000 tons of manure. According to the production capacity, it needs an organic fertilizer production line for 3000-5000 tons per year. Certainly, you can choose mini organic fertilizer production line for your cow dung organic fertilizer production.  Its production capacity is about 700kg/h to 1 t/h. Organic fertilizer production line such as organic fertilizer granulators, organic fertilizer dryers, drum sieves, belt conveyors, horizontal mixers, semi-wet material crusher, rotary drum crusher, rotary drum cooler, automatic packaging machine.

Let us look at the specific organic fertilizer equipment and cow dung organic fertilizer production process:
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  1. Collect cow dung, and add hay and rotten silage to make composting. In the fermentation process, use the organic fertilizer compost windrow turner for cow dung full fermentation. Only timely and evenly to push to do this, it will ferment greatly. Excessively dry and humid will affect the quality of the fermentation.
  2. Mixing ingredients.

The ingredients are composted, and inorganic materials such as N, P, K and other raw materials are added and crushed, matched and mixed according to a certain proportion by material crusher and horizontal mixer.

  1. Granulation. Organic_fertilizer_production_line_副本
    The material is granulated using new type organic fertilizer granulator, which can reach to 90% granulation rate.
  2. Screening recovery system

The granules produced from the granulation system have a certain difference in particle size and need to be sieved. Selection of rotary drum screener requires small vibration, low noise, screen for convenience, and equipped with screen surface cleaning device.

It is recommended to provide automatic return system. Unqualified large or small particles , after the belt hoist transport out, rinse after crushing to the particle machine to continue granulation, helps to improve the continuous operation of the production line capacity.
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  1. Organic fertilizer drying. The sieved particles needs to further remove the water so as to meet the organic fertilizer moisture content of the labeling requirements.
  2. Cooling. The pellet material is cooled with a rotary drum fertilizer cooler to help keep the particles stored.
  3.  Packaging. After cooling the particulate material, through the bucket elevator to the finished product warehouse. The granular material is quantitatively weighed and packaged by an automatic packing machine.

    See more information about cow dung organic fertilizer production at
    1. Proposal on Beginning an Organic Fertilizer Production Line
    2. Cow Dung Commercial Organic fertilizer Composting and Granulation

    Welcome to visit our official website: http://fertilizer-machinery.com

Promising Choice: Beginning Mini Organic Fertilizer Production Line

Fan Way Fertilizer Machinery provides fertilizer production installation guide, organic fertilizer production process and technology for you. For fertilizer investors or farmers, if you have little information about organic fertilizer production and have no mush source of customers, you can begin organic fertilizer production from small scale. Therefore, mini organic fertilizer production line is the best choice. The fertilizer production capacity ranges from 500 kg/h to 1 t/h.

Fertilizer Machinery Needed in Mini Organic Fertilizer Production Line

  1. Self-propelled Compost Turner – Model: 9FY-FYD-2000

When you make organic fertilizer, the first step is make compost to make certain raw material decomposition. Self-propelled compost turner machine is widely used for compost making. Its main function is to turn and mix organic materials. Therefore, the fermentation process is accelerated and the whole compost takes only 7-15 days.

 

  1. Chain Crusher – Model: FY-LSFS-60

After fermentation, organic fertilizer raw materials need to be crushed, especially for sludge, biogas digester, animal manure, solid water, etc. This machine can crush organic matters that contain high water content to 25-30%.

 

  1. Horizontal Fertilizer Mixer-Model: FY-WSJB-70

Horizontal fertilizer mixer can blend organic fertilizer raw materials, feed, concentrated feed, additive premix, etc. In addition, it can be used for mixing of two more fertilizers. Even if the fertilizer materials have differences in gravity and size, it can reach to great mixing effect.

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mini organic fertilizer production line
  1. New Type Spherical Organic Fertilizer Granulator – Model: FY-JCZL-60

New type organic fertilizer granulator machine is used for granulation of chicken manure, pig manure, cow dung, black carbon, pottery clay, kaolin. etc. Fertilizer granules have high organic content, which can reach to 100%. Particle size and uniformity can be adjusted according to stepless speed adjustment function.

 

  1. Fertilizer Screening Machine – Model: FY-GTSF-1.2X4

Fertilizer screener is used to separate standard fertilizer granules from unqualified fertilizer pellets.

 

  1. Fertilizer Packaging Machine-Model: FY-DGS-50F

You can use automatic fertilizer packaging machine to pack organic fertilizer granules 2-50kg per bag.

 

What Can be Used as Organic Fertilizer Production Raw Materials?

Wheat straw, poplar sawdust, bark chips, cotton waste and maize straw, poultry manure, sheep litter and cotton waste, grape marc, olive leaves and fresh cow manure

Food, (restaurant, hotels, house, hospital other waste), livestock and animal manure, industrial waste (nonmetallic material), plant stem (plant waste), river waste mud (basement sludge), straw fiber etc into organic/bio fertilizer, fuel or machine oils

 

Yes, there are many raw materials that can be used for organic fertilizer production. We are willing to guide you for organic fertilizer production line construction.
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Mini Organic Fertilizer Production Line-Fan Way

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Mini Organic Fertilizer Production Line

To beginners who are planning to manufacture bio organic fertilizers, Fan Way Fertilizer Machinery will recommend you to start with Mini Organic Fertilizer Production Line. It is with smaller production capacity (about 5-6 tonnes per hour), but high-level configuration. The whole line can be customized, so you do not need to worry about its adaptability. In other words, Fan Way provides Customization Service — our technical personnel will specially design the organic fertilizer production line in accordance with your Factory Building Design & requirement on capacity!

The Whole Mini Organic Fertilizer Production Line

Organic Fertilizer Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → New Type Organic Fertilizer Granulator(materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished products transporting)

Related reading:
1. Mini Organic Fertilizer Production Line Designed by Fan Way
2. How to Start a New Organic Fertilizer Production Line?