Organic Fertilizer Production Line for 1000 Cows

Fan Way Fertilizer Machinery will provide detailed information for you to explain cow dung organic fertilizer produced by 1000 cows needs for which type organic fertilizer production line. First of all, we must understand the dairy cow dung production capacity per cow. Under normal circumstances, a cow produces 20 kilograms of cow dung per day, about 6 tons a year. 1000 cows, then, has an annual output of more than 6,000 tons of manure. According to the production capacity, it needs an organic fertilizer production line for 3000-5000 tons per year. Certainly, you can choose mini organic fertilizer production line for your cow dung organic fertilizer production.  Its production capacity is about 700kg/h to 1 t/h. Organic fertilizer production line such as organic fertilizer granulators, organic fertilizer dryers, drum sieves, belt conveyors, horizontal mixers, semi-wet material crusher, rotary drum crusher, rotary drum cooler, automatic packaging machine.

Let us look at the specific organic fertilizer equipment and cow dung organic fertilizer production process:
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  1. Collect cow dung, and add hay and rotten silage to make composting. In the fermentation process, use the organic fertilizer compost windrow turner for cow dung full fermentation. Only timely and evenly to push to do this, it will ferment greatly. Excessively dry and humid will affect the quality of the fermentation.
  2. Mixing ingredients.

The ingredients are composted, and inorganic materials such as N, P, K and other raw materials are added and crushed, matched and mixed according to a certain proportion by material crusher and horizontal mixer.

  1. Granulation. Organic_fertilizer_production_line_副本
    The material is granulated using new type organic fertilizer granulator, which can reach to 90% granulation rate.
  2. Screening recovery system

The granules produced from the granulation system have a certain difference in particle size and need to be sieved. Selection of rotary drum screener requires small vibration, low noise, screen for convenience, and equipped with screen surface cleaning device.

It is recommended to provide automatic return system. Unqualified large or small particles , after the belt hoist transport out, rinse after crushing to the particle machine to continue granulation, helps to improve the continuous operation of the production line capacity.
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  1. Organic fertilizer drying. The sieved particles needs to further remove the water so as to meet the organic fertilizer moisture content of the labeling requirements.
  2. Cooling. The pellet material is cooled with a rotary drum fertilizer cooler to help keep the particles stored.
  3.  Packaging. After cooling the particulate material, through the bucket elevator to the finished product warehouse. The granular material is quantitatively weighed and packaged by an automatic packing machine.

    See more information about cow dung organic fertilizer production at
    1. Proposal on Beginning an Organic Fertilizer Production Line
    2. Cow Dung Commercial Organic fertilizer Composting and Granulation

    Welcome to visit our official website: http://fertilizer-machinery.com

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How to Open an Organic Fertilizer Factory?

When we refer to organic fertilizer production or organic fertilizer making, it seems that there are many factors we need to take into consideration.
1. How to choose organic fertilizer plant location?
2. What organic fertilizer granules should we produce? Ball shape or cylinder shape?
3. What raw materials can we use?
4. What is the whole organic fertilizer production process?  What organic fertilizer making machine can we choose?
5. What is the marketing strategy?
Let us make an analysis on it one by one.

a. Organic fertilizer plant location
Generally speaking, we can choose areas that is near to raw materials. For example, if we choose chicken manure as our raw materials for organic fertilizer production, we can open our organic fertilizer factory at open areas where is near to chicken farm. As we all know, animal manure(chicken manure, pig manure, cow dung, horse manure, rabbit manure) has some odor, so  we cannot choose the location that is near to living areas. On the other hand, long-time and  long-distance transportation may have negative effect on raw materials freshness.

30,000 tons per year flat die fertilizer granulating line
organic fertilizer production line

b. Organic fertilizer granules size and shape
Yes, organic fertilizer granules size and shape will directly influence organic fertilizer making machine purchasing. There are several organic fertilizer granulator machines can be chosen. New type organic fertilizer granulator machine and disc fertilizer granualtor can produce ball shape granules. And extrusion granulator can produce cylinder and oval shape organic fertilizer granules. Therefore, you can make sure which organic fertilizer granules are mostly used in your areas.
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c. Organic fertilizer raw materials choosing
What we used mostly is animal manure, like chicken manure, pig manure, cow dung, rabbit manure, horse manure, etc. And we can use filter mud, vinasse, sludge, plant strem, food waste, olive leaves, wheat straw, etc. We can say that there are many raw materials we can use for our organic fertilizer production. In addition, the raw materials are cheap, so we can reduce our raw materials cost.

d. Organic fertilizer production process

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mini organic fertilizer production line

Self-propelled Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → Disc Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished products transporting)

e. Organic fertilizer marketing strategy
Organic fertilizer market analysis 
You can make an analysis on organic fertilizer consumption, production, export and import. Make a concrete study of the data in recent years. Have in-depth understanding of organic fertilizer market development at home and abroad. Make clear of future development trend of local organic fertilizer market. And then find out the most popular organic fertilizer. Which type will be the next best-selling organic fertilizer. Fan Way Fertilizer Machinery has made some detailed analysis on organic fertilizer market, such as Organic Fertilizer Market Analysis in Indonesia

Setting sale target of organic fertilizer
When you make clear of frequency of organic fertilizer utility, you can set specific objectives in every sale stage. Routinely record sales performance and adjust sale strategy in time. According to sales performance and tendency, revise production plans. In other words, production is consistent with sale, avoiding oversupply or supply behind demand.

Commercial Organic Fertilizer Production and Granulation Process

Classification & Production Standards of Commercial Organic Fertilizer
Main types of commercial organic fertilizer can be classified into several types in accordance with its working conditions and nutrient content, including organic fertilizer, organic and inorganic fertilizer, and bio-organic fertilizer.
The Bio-organic Fertilizer refers to fertilizer produced by special and functional microorganism after harmless treatment and decomposition with composite organic materials. Now, let me introduce bio organic fertilizer manufacturing process for you.

organic fertilizer granulator
New type Organic Fertilizer Granulator Machine


Commonly Used Composting & Granulation Machines in Commercial Organic Fertilizer Production

It is essential for manufacturers to choose the right fertilizer machines. There are many factors affecting the quality of commercial organic fertilizer, equipment being the most important one.
Commercial organic fertilizer production mainly includes 2 processes. One is harmless organic waste treatment process: compost-making materials decomposition and fermentation. The main raw materials for commercial organic fertilizer production includes animal manure, municipal sewage sludge, garbage, candy pomace, crop stalks, paper filter mud, food and fermentation organic industrial waste, etc. The heat produced by thermophilic bacteria kills pathogenic microorganisms, viruses, bacteria, protozoa, worms and eggs that may inhabit wastes.
The other part is the granulation process of composting material. Benefits of organics granulation is to make organic fertilizer have good commercial properties, stable nutrient content and fertilizer efficiency for further storage, transportation and sale.

◇ Organic materials fermentation and decomposition
It usually adopts aerobic fermentation as the core of compact treatment in commercial organic fertilizer industrial production. The process consists of solid-liquid separation, material pre-treatment, fermentation, turning and decomposition. Studies have shown that the essence of the fermentation process is microbial decomposition of organic matter, wherein the amount of gas, temperature, humidity, and C/N are the main fermentation parameters, so the key technology of the regulation is to create a suitable environment for the aerobic microorganisms. In the retting process, heap mild pH value rising leads to nitrogen volatilization losses. Reducing nitrogen loss and preventing excessive organic matter decomposition of organic fertilizer are the keys to improve the organic fertilizer quality. The above problems can be solved by improving material pre-treatment, adjusting C/N, moisture, pH, and controlling temperature and fermentation time.

◇ Fermented organic material granulation

Fermented organic materials are characterized by coarse texture, poor adhesion and granulating difficulty. It has been bottleneck in organic fertilizer production for a long time. Organic fertilizer granulation can be in extrusion granulator organic production line and disc granulation organic fertilizer production line. Recently, organic fertilizer production can be processing in new type fertilizer granulator production line and rotary fertilizer granulator production line.


Extrusion granulation
: composting material with an appropriate amount of inorganic fertilizer is extruded by flat die extrusion granulator, and then organic fertilizer is directly bagging. This production has strict requirements of materials selection and pre-treatment. It needs to adjust to appropriate water content. Meanwhile, it requires fine texture and good adhesion. It features simple process, no drying process, high product water content, coarse columnar grains, and uniform particle size. However, it has easy collapsibility in the storage and transportation process and low production capacity.

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organic disc fertilizer granulator


Disc granulation
: Almost all organic materials can be granulated with a disc fertilizer granulation technology. After material drying and finely pulverized with an adequate amount of fertilizer, materials are sending into thedisc granulator machine. The materials are mixed and bonded by humidifier spraying. With the rotation of the disc granulator, materials are produced to granules, and then it is sieved and dried again. Finally, it can be bagging. This kind of organic fertilizer production has modest production power, needs small power. The granules are in size of round shape. Before granulation, organic fertilizer raw materials need to be dried and crushed.


New type granulation
: new type organic fertilizer granulator is advanced fertilizer granulator machine. It can be used for all kinds of organic matters. There is no drying and crushing in organic fertilizer production. Mix organic raw materials in the machine, and then it can produce spherical granules. The organic matter content can reach to 100%, which is really pure organic material granulation. There is no need to dry fermented organic materials. The water content of organic raw materials can be 20-40%. The granulation rate is over 95%.

Drum granulation: Adopting a unique design in the rotary drum granulator, material particles collide with each other and organic materials with high humidity can be directly granulated. With wide range of applications and no special requirements on the material, it is widely used in large-scale organic fertilizer production line. In addition, it can directly produce organic fertilizer eliminating the need for pre-drying and crushing. The granules are spherical particles. With high granulating rate, drum organic fertilizer has good appearance.

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How Many Types of Organic Fertilizer Production Line are There?

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Hydraulic Compost Mixer Turner

When comes to organic fertilizer production line, the first thing you need to take into consideration is fertilizer making machine. There are several types of organic fertilizer production line. It can be divided according to organic fertilizer production capacity.

1. 20,000 tons/year Pan Granulator Organic Fertilizer Production Line

Pan granulator bio-organic fertilizer production line could offer production of 20,000 tons/year. It is proven by our customers that the whole organic fertilizer production process is centralized controlled, and all equipped fertilizer machines are highly automatic and easier to operate. The whole bio fertilizer plant is designed based on advanced and mature technologies. The fermentation system (compost windrow turner) can simultaneously make the best use of solar energy, bio-energy, and mechanical energy, greatly saving energy. The packaging system is controlled by the computer, ensuring the precision of finished products packing. The pan granulator bio fertilizer production line is suitable for organic materials, such as livestock and poultry manure, dregs, papermaking sludge, and municipal solid waste.

2. 30,000 Tons/year Flat Die Granulator Organic Fertilizer Production Line

Flow Chart of 30,000 Tons Organic Fertilizer Manufacturing Plant
Raw materials pre-crushing (high moisture fertilizer crusher) → Organic materials fermentation (groove type compost turner) → Fermented materials crushing (high moisture fertilizer crusher)→ Granulating (rotary drum granulator) → Drying (rotary drum dryer) → Cooling (rotary drum cooler) → Finished products screening (rotary drum sifting machine) → Sub-standard granules crushing (vertical fertilizer chain crusher) → Coating (rotary drum coating machine) → Finished products packing (automatic quantitative packager) → Storage (storing in a cool dryplace, tightly closed)

3. 50,000 Tons/year New Type Granulator Organic Fertilizer Production Line

The new type granulator production line is hot sales now, as it has a large annual output and is equipped with new type organic fertilizer granulator which is specially designed for organic fertilizer granulation, high efficiency & customized manufacture.The 50,000 tons bio organic fertilizer production plant is consisted of fermentation system, disc mixer, new type organic fertilizer granulator, rotary drum dryer, rotary cooler, rotary drum screening machine, storage bin, full automatic packaging machine, vertical crusher, and belt conveyor. Animal manure, SMW, and crop straw as raw materials of organic fertilizer,
The whole organic fertilizer manufacturing process consists of: materials crushing→fermentation→blending (mixing with other organic-inorganic materials, NPK≥4%, organic matter ≥30%)→granulation→packaging

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How Much Do You Know New Type Organic Fertilizer Granulator?

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What is New Type Organic Fertilizer Granulator?

New Organic Fertilizer Granulation Machine is one of organic fertilizer equipment. It is the latest product of institute of agricultural machinery with years of experience in organic fertilizer processing equipment design and development, and has won the national utility model patent. It is used for granulation of fermented organic matter to break through conventional granulation processing. Before being granulated, there is no need to dry the raw materials, raw materials and ingredients which can be processed directly into spherical particle. This can save large amounts of energy. Granulation rate and organic content is up to 100%. Organic particles can be characteristic of being able to inlay each other while growing up and granulated without bonding agent. Particle is screened strictly, which saves drying energy. The content of raw materials and water is 20%-40%.
How Does New Type Organic Fertilizer Granulator Work?
New type organic fertilizer granulator consists of machine body, driving part and granulating rotor. The machine body and driving part are mainly fixed on a machine frame, ensuring the sturdy construction, stable performance and easy installation of the granulator machine.The motor and speed reducer of the driving part drive the rotor to rotate. After the materials enter into the organic fertilizer machine through the feeding inlet, by the high speed rotating mechanical stirring force and aerodynamic force thereof, the materials are mixed, granulated, spherified and densified in the machine, achieving the aim of granulation. The formed granules are pushed out in the other end of the equipment.
Note: The diameter of the produced granules can be controlled by adjusting the quantity of the raw materials and rotating speed of main shaft. The less the raw materials mixed and the higher the rotating speed, the smaller the granulated fertilizer.
What is New Type Organic Fertilizer Granulation Machine Application?

1. The organic fertilizers with turfs, lignite, sludge of organic fertilizes and straws as materials can be made into granules;
2. Organic fertilizers or organic compound fertilizer granulation with chicken manure (animal manure) as materials;
3. Cake fertilizer granulation with bean cakes as the main materials;
4. Organic fertilizer granulation with residues of urban rubbish or sewage treatment plants as materials.

See more details http://fertilizer-machinery.com/equipment/fertilizer-granulator/new-type-fertilizer-granulator.html

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Fan Way Fertilizer Machinery

Bio Organic Fertilizer Production Line

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Fan Way is focusing on producing different types of bio-organic fertilizer production line. To provide fertilizer machinery  or fertilizer machine with high quality and reliable fertilizer making machine is our goal we have always been committed to.

Introduction:
We have been long dedicated in manufacturing organic fertilizer plant. Our fertilizer production lines have been sold and installed all over the world, especially Africa, South-east Asia, and South American, etc. The new type granulator production line is hot sales now, as it has a large annual output and is equipped with new type organic fertilizer granulator which is specially designed for organic fertilizer granulation, high efficiency & customized manufacture.The 50,000 tons bio organic fertilizer production plant is consisted of fermentation system, disc mixer, new type organic fertilizer granulator, rotary drum dryer, rotary cooler, rotary drum screening machine, storage bin, full automatic packaging machine, vertical crusher, and belt conveyor. Animal manure, SMW, and crop straw as raw materials of organic fertilizer, the whole organic fertilizer manufacturing process consists of: materials crushing→fermentation→blending (mixing with other organic-inorganic materials, NPK≥4%, organic matter ≥30%)→granulation→packaging

Advantages of Organic Fertilizer Production Line
1. Equipped with advanced fertilizer manufacturing technique, this bio fertilizer production line can finish organic fertilizer manufacturing in one process.
2. Adopts advanced new type organic fertilizer dedicated granulator, granulating ratio is up to 70%, high intensity of granules,
3. Wide adaptability of raw materials
4. Stable performance, anti-corrosion and wear-resistant materials components, abrasion proof, low energy consumption, long service lifespan, easy maintenance and operation, etc.
5. High efficiency and economic returns, and the small part of feeding back material can be granulated again.
6. Adjustable capacity according to customers’ requirements.

Email: fanwayfertilizermachinery@gmail.com
Website:
http://fertilizer-machinery.com/
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