How to Make Organic Fertilizer Using Chicken Manure?

When it comes to manures, there is none more desired for the vegetable garden than chicken manure. Chicken manure for vegetable garden fertilizing is excellent, but there are some things you need to know about it in order to use it correctly. Keep reading to learn more about chicken manure compost and how to use it in the garden.

Using Chicken Manure for Vegetable Garden Fertilizer

Chicken manure fertilizer is very high in nitrogen and also contains a good amount of potassium and phosphorus. The high nitrogen and balanced nutrients is the reason that chicken manure compost is the best kind of manure to use.
But the high nitrogen in the chicken manure is dangerous to plants if the manure has not been properly composted. Raw chicken manure fertilizer can burn, and even kill plants. Composting chicken manure mellows the nitrogen and makes the manure suitable for the garden.

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Composting Chicken Manure
Chicken manure composting gives the manure time to break down some of the more powerful nutrients so that they are more usable by the plants.
Composting chicken manure is simple. If you have chickens, you can use the bedding from your own chickens. If you do not own chickens, you can locate a farmer who owns chickens and they will most likely be happy to give you the used chicken bedding. The next step in chicken manure composting is to take the used bedding and put it into a compost bin. Water it thoroughly and then turn the pile every few weeks to get air into the pile. It takes about six to nine months, on average, for chicken manure compost to be done properly. The exact amount of time it takes for composting chicken manure depends on the conditions under which it is composted. If you are uncertain how well your chicken manure has been composted, you can wait up to 12 months to use your chicken manure compost. Once you have finished chicken manure composting, it is ready to use. Simply spread the chicken manure compost evenly over the garden. Work the compost into the soil with either a shovel or a tiller. Chicken manure for vegetable garden fertilizing will produce excellent soil for your vegetables to grow in. You will find that your vegetables will grow bigger and healthier as a result of using chicken manure fertilizer.

Making Chicken Manure Organic Fertilizer Granules
In order to make commercial organic fertilizer granules, you can make clear of the whole organic fertilizer production process.

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chicken manure organic fertilizer production line

Chicken Manure Organic Fertilizer Production Line
Hydraulic Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → Organic Fertilizer Granulator (materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished products transporting)

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chicken manure organic fertilizer granules

Read more at Gardening Know How: Using Chicken Manure Fertilizer In Your Garden
1. 50,000 t/y Chicken Manure Organic Fertilizer Production Line
2. Chicken Manure Organic Fertilizer Composting and Granulation
3. Proposal on Organic Fertilizer Production Line Beginning

Promising Choice: Beginning Mini Organic Fertilizer Production Line

Fan Way Fertilizer Machinery provides fertilizer production installation guide, organic fertilizer production process and technology for you. For fertilizer investors or farmers, if you have little information about organic fertilizer production and have no mush source of customers, you can begin organic fertilizer production from small scale. Therefore, mini organic fertilizer production line is the best choice. The fertilizer production capacity ranges from 500 kg/h to 1 t/h.

Fertilizer Machinery Needed in Mini Organic Fertilizer Production Line

  1. Self-propelled Compost Turner – Model: 9FY-FYD-2000

When you make organic fertilizer, the first step is make compost to make certain raw material decomposition. Self-propelled compost turner machine is widely used for compost making. Its main function is to turn and mix organic materials. Therefore, the fermentation process is accelerated and the whole compost takes only 7-15 days.

 

  1. Chain Crusher – Model: FY-LSFS-60

After fermentation, organic fertilizer raw materials need to be crushed, especially for sludge, biogas digester, animal manure, solid water, etc. This machine can crush organic matters that contain high water content to 25-30%.

 

  1. Horizontal Fertilizer Mixer-Model: FY-WSJB-70

Horizontal fertilizer mixer can blend organic fertilizer raw materials, feed, concentrated feed, additive premix, etc. In addition, it can be used for mixing of two more fertilizers. Even if the fertilizer materials have differences in gravity and size, it can reach to great mixing effect.

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mini organic fertilizer production line
  1. New Type Spherical Organic Fertilizer Granulator – Model: FY-JCZL-60

New type organic fertilizer granulator machine is used for granulation of chicken manure, pig manure, cow dung, black carbon, pottery clay, kaolin. etc. Fertilizer granules have high organic content, which can reach to 100%. Particle size and uniformity can be adjusted according to stepless speed adjustment function.

 

  1. Fertilizer Screening Machine – Model: FY-GTSF-1.2X4

Fertilizer screener is used to separate standard fertilizer granules from unqualified fertilizer pellets.

 

  1. Fertilizer Packaging Machine-Model: FY-DGS-50F

You can use automatic fertilizer packaging machine to pack organic fertilizer granules 2-50kg per bag.

 

What Can be Used as Organic Fertilizer Production Raw Materials?

Wheat straw, poplar sawdust, bark chips, cotton waste and maize straw, poultry manure, sheep litter and cotton waste, grape marc, olive leaves and fresh cow manure

Food, (restaurant, hotels, house, hospital other waste), livestock and animal manure, industrial waste (nonmetallic material), plant stem (plant waste), river waste mud (basement sludge), straw fiber etc into organic/bio fertilizer, fuel or machine oils

 

Yes, there are many raw materials that can be used for organic fertilizer production. We are willing to guide you for organic fertilizer production line construction.
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What is Organic Fertilizer Making Process?

The whole organic fertilizer manufacturing process consists of: raw materials choosing →materials crushing→fermentation→blending (mixing with other organic-inorganic materials, NPK≥4%, organic matter ≥30%)→organic fertilizer granulation→drying→cooling→packaging

1)Fermentation Process:
Hydraulic compost windrow turner is the most widely-used fermentation turning equipment. This compost windrow turner includes fermentation groove, walking track,

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Hydraulic compost turner

electricity system, turning components and multi-tank system. Fermentation and turning parts adopt advanced roller drive. The fermentation equipment of hydraulic fertilizer turner can be raised and lowered freely.
◇Shred raw materials using a mechanical shredder if necessary
◇Bag and weigh raw materials to compute for proportions of each material based on nature and moisture content
◇Pile the raw materials while watering if moisture is below 50%
◇Inoculate with activator while piling to attain well-distributed inoculants
◇Sieve the pile after the 7th turning
◇Sweeten pile to cool down temperature and open pile for 7 days to reduce moisture to 40%
◇Turn the pile every 2 days for seven times and check decomposition process within pile to determine if additional decomposition period is required. Moist the pile if necessary
2)Granulation Process
New organic fertilizer granulation machine is widely used in organic fertilizer granulation,

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New type Organic Fertilizer Granulator Machine

and it is the dedicated fertilizer pellet mill to granulate organic waste, such as animal manure, rotten fruit, fruit peels, raw vegetables, green manure, sea manure, farmyard manure, three waste and microorganisms etc. Due to high granulation rate, stable operation, durable equipment and long service life, it has been the ideal choice for organic fertilizer production. The shell of this fertilizer pellet mill are made of seamless tubes, more durable and never deformation. Coupled with secure base design, making this machine run more stable. The compressive strength of new type granulator is higher than disc granulator and rotary drum granulator. Size of particles is adjustable in accordance with customers’ requirements. This fertilizer granulator is most suitable for direct-granulation after organics fermentation, saving drying process, and greatly reducing the production cost.
3)Fertilizer Drying and Cooling Process
The granular fertilizer formed by the fertilizer granulator has high moisture content and

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organic fertilizer dryer

shall be dried to meet the standard. Rotary drum drying machine is mainly used for drying fertilizer with certain humidity and particle size in the compound fertilizer and organic fertilizer production. Fertilizer after drying have high temperature and shall be cooled to prevent caking of the fertilizer. Rotary drum cooling machine is used to cool fertilizer with certain temperature and particle size in compound fertilizer production line and organic fertilizer production line. The cooler is used combining with the rotary dryer, which can greatly increase the cooling rate, reduce labor intensity, increase capacity, and further remove the moisture and reduce the temperature of fertilizer.
4) Fertilizer Screening Process
In fertilizer production, the fertilizer granular shall be screened before packaging to ensure the uniformity of the finished product. Rotary drum screening machine is a common equipment used in the fertilizer industry for compound fertilizer production and organic fertilizer production. Rotary screen is mainly used in the fertilizer production line to separate finished product and returning materials. The trommel can also be used for classifying the finished product.

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automatic fertilizer packaging machine

5) Fertilizer Packing
Materials are fed by gravity-type feeder, then enter into weighing system uniformly through gravity-type feeder from stock bin or production line. The gravity-type feeder starts to run after turning on packing machine. Then material will be filled into weighing hopper, through weighing hopper filled into bag. When weight reaches the preset value, the gravity-type feeder will stop running. Operators takes filled bag away, or put it on belt conveyor to sewing machine. The packing process finishes.

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Fan Way–Organic Fertilizer Ball Shape Machine

The fertilizer ball shaping machine uses a unique three in one machine to complete the whole process of low temperature drying, cooling and sieving. Organic fertilizer ball shaping machine with less investment, low operation cost, microbial survival rate more than 90%, which is widely used in organic waste granulation of organic fertilizer production line poultry raising, brewing, sugar, paper, medicine, tobacco, and other industries. The ball shaping machine is usually used with new type organic fertilizer granulator. The production of ball type pure organic fertilizer, organic fertilizer and inorganic fertilizer, bio organic fertilizer; (Biology) is the ideal choice for equipment organic fertilizer production enterprises.

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New type Organic Fertilizer Granulator Machine

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The main characteristics of the ball shaping machine:

1, fertilizer ball shaping machine this type pressure roller adopt bevel wheel. And ends with the mold plate and the outer ring line speed, the friction wheel and the dislocation does not appear to die, reduce the resistance, reducing the kinetic energy loss and prolong the service life of the die.
2, pressure rollers are uniformly arranged, smooth operation, eliminate the phenomenon of ordinary flat embossing roller is easy to feed.
3, the center of pressure regulating structure, adapt to different materials, to ensure the suppression effect. Sawdust, corn straw compression molding takes a lot of pressure, in the same granulation equipment, roller parts are the center of the device components, and the use of high quality alloy steel, improve the service life of the roller.
4, the fertilizer ball shaping machine have a variety of 2-8mm aperture mould, adapted to different materials to achieve the best results.

Related reading:
1. Mini Organic Fertilizer Production Line Designed by Fan Way
2. 50,000 tons per year New Type Granulator Organic Fertilizer Production Line

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Mini Organic Fertilizer Production Line-Fan Way

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Mini Organic Fertilizer Production Line

To beginners who are planning to manufacture bio organic fertilizers, Fan Way Fertilizer Machinery will recommend you to start with Mini Organic Fertilizer Production Line. It is with smaller production capacity (about 5-6 tonnes per hour), but high-level configuration. The whole line can be customized, so you do not need to worry about its adaptability. In other words, Fan Way provides Customization Service — our technical personnel will specially design the organic fertilizer production line in accordance with your Factory Building Design & requirement on capacity!

The Whole Mini Organic Fertilizer Production Line

Organic Fertilizer Compost Turner (raw materials fermentation) → Pan Feeder (smooth feeding) → High Moisture Fertilizer Crusher (fermented materials crushing) → New Type Organic Fertilizer Granulator(materials granulating) → Rotary Drum Dryer (fertilizer drying) → Rotary Drum Cooler (fertilizer cooling) → Drum Sifting Machine (fertilizer screening) → Organic Fertilizer Coating Machine (finished products coating) → Automatic Packing Machine (fertilizer packaging) → Vertical Crusher (substandard products crushing for re-granulating) → Belt Conveyor (raw materials and finished products transporting)

Related reading:
1. Mini Organic Fertilizer Production Line Designed by Fan Way
2. How to Start a New Organic Fertilizer Production Line?

Fertilizer Packaging Machine Safety Precautions

automatic fertilizer packaging machine
In an organic fertilizer production line or a compound fertilizer production line, fertilizer packaging process is the last step for the whole fertilizer production. You know, customers are willing to buy fertilizer with good appearance and sound packaging. Therefore, it is essential to make safety inspection and regular maintenance.

How to ensure the safety production?
1. Fertilizer packaging machine design safety
Fertilizer packaging machine design must conform to the idea of safe and reliability, reducing security risks that causes from unreasonable designs. Fertilizer packaging machine should adopt materials that comply with health and safety requirements, rational layout, small manufacturing precision error. What’s more, it cannot affect the personal safety.
2. Install security
When you install fertilizer packaging machine, you are supposed to minimize errors and ensure the accuracy of the installation without security risk
3. Usage safety
In the process of the machine working, it should be carried out in accordance with the instructions. As for those non-detachable parts, you should not touch casually. When the machine goes down, do not rush to treat it. You can inform manufacturers to do the correlated process. Be strict followed with the instructions for use of the rules.
4. Regular maintenance
It is necessary to do test and regular maintenance. In this way, you can find out anomalies in the operation of machinery and make timely judgments. It can reduce corporate losses and the machine can be repaired as soon as possible.
How to make regular maintenance?
1. You are supposed to do quantitative examination for all parts of the fertilizer packaging machine in order to avoid loosening.
2. Note the electrical part and ensure the condition of waterproofing, moisture, corrosion, electrical control box. Terminals need to be kept clean to prevent electrical failure.
3. Make the two sealing rollers in the open position to prevent scorching packaging materials.
4. Fill oil lubrication at each of the engaging gear dosing packaging machines, bearings and all moving parts. While filling lubrication, please be careful not to oil on the drive belts to prevent slipping lost cause transfer or belt aging damage.

Fan Way Fertilizer Machinery is a professional manufacturer to provide packing machine, fertilizer machine, fertilizer production line, etc. If any interests, you can feel free to contact with us.

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How to Produce Bio Organic Fertilizer with Chicken Manure?

Chicken-Manure
Green organic fertilizer is based on chicken manure and straw raw materials, which is produced by organic fertilizer making machine using multidimensional complex enzyme. This enzyme is an eco-zymophyte agent composed of 106 kinds of beneficial microorganisms that can produce a variety of enzymes, including lactobacillus series, heat-resistant Bacillus group, bifidobacterium group, yeast and other groups. The bio organic fertilizer is non-toxic to humans and animals. It approves can nitrogen fixation, Phosphate and potassium dissolving. In addition, it decomposes fertilizer and chemical pesticide, thus it increases yield and quality for farming and aquaculture.

  1. Fertilizer making machine: you need a fertilizer mixer, a fertilizer plant for several square meters. If you want to produce commercial organic fertilizer, organic fertilizer granulator machine is necessary for your production.
  2. Organic fertilizer raw materials: Taking one ton of chicken manure as an example, you need one ton of chicken manure, 0.3 tons of straw powder, 5 kg cornmeal and 8 kg species.
  3. Organic fertilizer production process: mixing chicken manure, straw powder, cornmeal and strains→composting→granulation→drying and cooling→packaging

Firstly, mix the right amount of chicken manure and straw powder. How much straw powder you add is depended on water content. It usually needs 45% moisture. How to know the water content whether is proper? You can hold the materials in a ball. Water can be seeped from fingers but not dripping. When you open your hand, the ball can be scattered. Then add bacteria and cornmeal. The role of cornmeal is to increase the sugar for bacteria fermentation.

Secondly, add raw materials to fertilizer mixer for mixing in order to make materials uniform, leaving no green blocks.

The mixed ingredients are piled 1.5 meters wide and 0.8-1 meters long. Then turn it with compost mixer turner for fermentation.

Composting can heat up within one day and decomposition in 7 days. Specifically speaking, the temperature of composting can reach to 60 ℃ -80 ℃ in the first day, killing E. coli, eggs and other pests and diseases. In the next day, it can eliminate the smell of chicken manure. In the third day, compost becomes loose and dry covered with white mycelium. In the fourth day, it gives off a koji flavor. In the fifth to seventh day, fermentation is mature. Then the materials can be granulated into organic fertilizer pellets with fertilizer granulator machine.  (See more organic fertilizer production process)

Organic matter content in green organic fertilizer is more than 45%, which is a nutritionally complete organic fertilizer. If it is added in different elements, it will form vegetables, flowers, fruit trees, cotton and oil crops and other special fertilizer.

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