A Complete, Low-cost Unit for Manure Fertilizer Production

Description of small organic fertilizer production line

It is the development of Agricultural Machinery Research Institute of the latest high-tech products. And it won the national utility model patent. It is used for granulation of various organic after fermentation of organic, break through the conventional granulating granulation process, raw materials are don’t need to be dried, powder ingredients can produce cylindrical particles, therefore, it can save a lot of energy.


Introduction of organic fertilizer production line

This mini organic fertilizer production line is mainly designed for farming manure, crop straw, sugar and wine residues, paper mill sludge waste residues, urban organic waste and other organic materials.

The standard process of organic fertilizer production line:  Fermentation — Crushing — Mixing — Granulating — Drying — Cooling — Screening — Packing

Organic_fertilizer_production_line_副本

Oragnic Fertilizer Plant Raw material:

1. Agricultural waste: straw, dregs of beans, cotton dregs, rice bran,etc.

2. Animal manure: mixture of poultry litter (PL) and animal waste(AW),such as,

Slaughterhouse Waste,Fish Market,Urine and dung of cattle,Pigs,Sheep,Chicken,

Ducks, Geese,Goat.etc.
3.Industrial waste: wine lees, vinegar residue, manioc waste, sugar scum, furfural residue etc.

4. Home scrap: food waste, bones, the roots and leaves of vegetables, etc.

5. Sludge: the sludge of the river, the sewer, etc.

See more information about organic fertilizer production at:
a. Commercial Organic Fertilizer Production Line Beginning and Construction
b. Commercial Organic Fertilizer Composting and Granulating
c. Medium-scale to Large-scale Organic Fertilizer Production Line for Sale

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Fan Way–Organic Fertilizer Ball Shape Machine

The fertilizer ball shaping machine uses a unique three in one machine to complete the whole process of low temperature drying, cooling and sieving. Organic fertilizer ball shaping machine with less investment, low operation cost, microbial survival rate more than 90%, which is widely used in organic waste granulation of organic fertilizer production line poultry raising, brewing, sugar, paper, medicine, tobacco, and other industries. The ball shaping machine is usually used with new type organic fertilizer granulator. The production of ball type pure organic fertilizer, organic fertilizer and inorganic fertilizer, bio organic fertilizer; (Biology) is the ideal choice for equipment organic fertilizer production enterprises.

organic fertilizer granulator
New type Organic Fertilizer Granulator Machine

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The main characteristics of the ball shaping machine:

1, fertilizer ball shaping machine this type pressure roller adopt bevel wheel. And ends with the mold plate and the outer ring line speed, the friction wheel and the dislocation does not appear to die, reduce the resistance, reducing the kinetic energy loss and prolong the service life of the die.
2, pressure rollers are uniformly arranged, smooth operation, eliminate the phenomenon of ordinary flat embossing roller is easy to feed.
3, the center of pressure regulating structure, adapt to different materials, to ensure the suppression effect. Sawdust, corn straw compression molding takes a lot of pressure, in the same granulation equipment, roller parts are the center of the device components, and the use of high quality alloy steel, improve the service life of the roller.
4, the fertilizer ball shaping machine have a variety of 2-8mm aperture mould, adapted to different materials to achieve the best results.

Related reading:
1. Mini Organic Fertilizer Production Line Designed by Fan Way
2. 50,000 tons per year New Type Granulator Organic Fertilizer Production Line

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www.fertilizer-machinery.com
Fan Way Fertilizer Machinery

How to Produce Bio Organic Fertilizer with Chicken Manure?

Chicken-Manure
Green organic fertilizer is based on chicken manure and straw raw materials, which is produced by organic fertilizer making machine using multidimensional complex enzyme. This enzyme is an eco-zymophyte agent composed of 106 kinds of beneficial microorganisms that can produce a variety of enzymes, including lactobacillus series, heat-resistant Bacillus group, bifidobacterium group, yeast and other groups. The bio organic fertilizer is non-toxic to humans and animals. It approves can nitrogen fixation, Phosphate and potassium dissolving. In addition, it decomposes fertilizer and chemical pesticide, thus it increases yield and quality for farming and aquaculture.

  1. Fertilizer making machine: you need a fertilizer mixer, a fertilizer plant for several square meters. If you want to produce commercial organic fertilizer, organic fertilizer granulator machine is necessary for your production.
  2. Organic fertilizer raw materials: Taking one ton of chicken manure as an example, you need one ton of chicken manure, 0.3 tons of straw powder, 5 kg cornmeal and 8 kg species.
  3. Organic fertilizer production process: mixing chicken manure, straw powder, cornmeal and strains→composting→granulation→drying and cooling→packaging

Firstly, mix the right amount of chicken manure and straw powder. How much straw powder you add is depended on water content. It usually needs 45% moisture. How to know the water content whether is proper? You can hold the materials in a ball. Water can be seeped from fingers but not dripping. When you open your hand, the ball can be scattered. Then add bacteria and cornmeal. The role of cornmeal is to increase the sugar for bacteria fermentation.

Secondly, add raw materials to fertilizer mixer for mixing in order to make materials uniform, leaving no green blocks.

The mixed ingredients are piled 1.5 meters wide and 0.8-1 meters long. Then turn it with compost mixer turner for fermentation.

Composting can heat up within one day and decomposition in 7 days. Specifically speaking, the temperature of composting can reach to 60 ℃ -80 ℃ in the first day, killing E. coli, eggs and other pests and diseases. In the next day, it can eliminate the smell of chicken manure. In the third day, compost becomes loose and dry covered with white mycelium. In the fourth day, it gives off a koji flavor. In the fifth to seventh day, fermentation is mature. Then the materials can be granulated into organic fertilizer pellets with fertilizer granulator machine.  (See more organic fertilizer production process)

Organic matter content in green organic fertilizer is more than 45%, which is a nutritionally complete organic fertilizer. If it is added in different elements, it will form vegetables, flowers, fruit trees, cotton and oil crops and other special fertilizer.

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http://www.fertilizer-machinery.com
Fan Way Fertilizer Machinery